|
Dezod Performance Sleeved Short Block - Scion TC Performance Parts 2AZFE 07-10
-Darton MID sleeves (good to 55psi) -Wiseco Forged Pistions 8.8:1cr -K1 Technologies Connecting rods -ACL Main, Rod and Thrust Bearings -ARP Main studs
-Sleeved, Bored and Honed -Line Bored and Honed -Deck Surfaced -Rotating Assembly Precision Balanced -Jet Washed -Rods Resized for Proper Pin Clearance -Blueprinted -Hand Washed Before Final Assembly -Assembled in House to Dezod Specs
So what do you get?
In the
Dezod Motorsports Performance short block we include the following: K1 Technology Connecting Rods Wiseco 9.0:1 forged pistons ACL Rod, Main
and Thrust bearings Darton MID sleeves ARP main studs
The Dezod
Performance
Short Block is put through many machine processes to ensure a quality
unit
evolves. It is first jet
washed
in a non-toxic cleaning solution to clean the assembly and make sure we
start
with a clean slate. We do NOT bead blast any parts associated with the
engine
because experience has shown that no matter how well you clean a part
after bead blasting, even a flat part, there is still glass bead that
can come
loose and find its way into your nice new expensive engine, which will
prematurely destroy bearings in a heart beat. So to avoid that problem,
everything is jet washed or ultra sonically cleaned to prevent such
dealings.
After being cleaned,
the block goes through an intense inspection for defects or cracks. If
none are found, the block gets welded in key areas for reinforcement
purposes. Stock sleeves are then cut out of the block and the super
strong Darton MID (modular integrated deck) sleeves are installed in
their
place. The Darton MID series sleeves provide a super strong ductile
iron
core and are flanged at the top to produce a semi open deck surface
which
allows coolant to flow and provide rigid support at the tops of the
sleeves
making for a bomb proof block. Furthermore, Darton claims these sleeves
are good to 55 PSI of boost pressure.
After the
sleeving process has taken place, the block is line bored and honed for
ARP
main studs. When a block is sleeved the main bearing bore must always
be
checked and corrected if needed. There is almost always a need to
correct main bore alignment in the block because a line bore must be
performed
anytime there is change to the fasteners that secure the main caps and
crankshaft. The extra torque from the new fasteners distorts these
bores
and you need this dimension set so that you can properly machine the
rest of
the engine. This is extremely vital because everything is referenced off
of
this measurement to ensure accuracy.
After the line boring
is complete, the cylinder head deck surface is indicated and machined to
a fine
RA finish of less than 40 to provide for a proper sealing surface for a
Multi Layer Steel head gasket. Once these two machine operations are
performed the block is ready for rough bore and hone. The 4 cylinders
receive a rough bore and then a final 3 step plateau hone using a BHJ
torque
plate to ensure for the most round and true cylinder one can achieve.
Once line boring is
complete, the crankshaft has its balance shaft gear removed. Why do we
remove these you might ask? The balance shafts is a counter rotating
shaft that is meant to cancel out vibration from the power pulses made
by the
engine rotational mass. The balance shaft's weight is calculated to
offset that of the stock rotating assembly. Since this performance
engine
is no longer using a stock rotating assembly; the use of the balance
shaft
actually does harm than good. Therefore, removal of it is essential.
The new K1 connecting
rods and Wiseco forged pistons are all weighed and have their weights
equalized
within a tenth of a gram. This delicate balancing process is performed
to
remove the stress that damaging harmonic vibrations place on a rotating
assembly. Harmonic vibrations can cause fatigue, accelerated wear and
ultimately damage to your race engine. The precautions are taken in each
and
every engine that leaves Dezod Motorsports. Rest assured, you are in
good
hands.
One of the final
machine processes involves attention to the details of the crankshaft. A
bob
weight is calculated and then fixed to the crankshaft via custom
tooling.
The balancing procedure is performed on the crankshaft, in which it is
spun to
a predetermined RPM in special fixturing device. A computer then
calculates where the heavy spots are in the crankshaft counter weights
and
indicates exactly where and how much material to remove to bring the
rotating
assembly into perfect harmony and balance. Once this crucial operation
is
performed the crankshaft then has all of its journals micro-polished and
cleaned, which concludes the machine processes. All components are then
jet washed once more and then the block is painted for aesthetics.
Before the final
assembly of the blocks occur, all of their threaded holes are chased
with a
cleaning tap, the blocks are hand washed with hot soapy water and engine
brushes and the bores properly lubed to prevent rust. Mock assemblies
are
made to check all bearing clearances and ring gaps. Once everything
is adjusted to spec, the final assembly is made, in which everything is
torqued
to proper spec and sequence using the most high tech torque wrenches and
stretch gauges available.
Finally, the block is
numbered, crated
and shipped to your doorstep with a copy of our Race Engine Spec Form,
which
indicates all crucial torque specs and clearances. In keeping
with the core values of Dezod Motorsports: Quality,
Reliability, Performance and Value we are proud to offer you
Dezod Performance Engines!
No hype, no
frills, just honest performance for your 2AZ-FE to keep your Scion
reliable, off and on boost, at a great value price you have come to know
and love us for.
There is a
lot of misinformation online as to what should go into a built engine.
We have 10 years of professional engine building experience in house.
Our engine builder is an ASE certified Master Technician with L1
advanced engine diagnostic certification. Mild-to-wild no task is too
much.
STOCK AVAILABILITY AND CORE
CHARGES:
Dezod is
stepping up to the plate and keeping one 05-06 2AZ-FE street short block
and 07-09 2AZ-FE street short block in stock ready to ship. In order
for us to keep this availability for all customers we require a
re-buildable core be sent back to us in the crate we sent your engine in
no later than 7 business days. We hope to satisfy our customer demands
by keeping engines in stock to avoid lengthy down times.
A
re-buildable core is defined as a worn version of what we sent you. No
holes in the block, no broken ears, no spun journals on the crankshafts
(we do not use oversized bearings and neither should you!). No partial
core refunds will be given. Core charges are $1000. Core charge will
be refunded after we receive your re-buildable core and inspect it.
Inspection normally should take place no later than one day after
receiving your core, work load depending.
VERY
IMPORTANT: In order for us to offer this kind of turn around and keep an
engine handy on our shelves so that you do not have to send your engine
in and wait a few weeks for it to be built we must have the cores
returned to us in the time we specify. We provide a crate with the new
engine. That crate is to be used in shipping the old engine back. The
engine must be secured in the same fashion we secured it to avoid
damages in shipping. When the engine is crated, just call us and we
will schedule a pick up of the crate. It’s as simple as that. If you
fail to call us for a pick up by the end of the 7th business
day you will have forfeited your core charge of $1000. No refund will
be issued and we will use that money to purchase another engine for
re-build purposes.
DISCLAIMER (LEGAL JUNK):
All products sold by Dezod
Motorsports Inc. are sold for off-road use only. Any other use or
application is the responsibility of the purchaser and/or end-user.
Modifications and installation of certain aftermarket parts may under
certain circumstances void your original factory warranty. Modification
of your vehicle may create dangerous conditions which could cause
serious bodily injury or death. Buyers and users of these products
hereby expressly assume all risks associated with any such modifications
and use. As these are special order items that require thousands of
dollars of work and parts there are no refunds, returns, store credits,
nothing. If you order it, make sure you want it.
WARRANTY:
No
chance in hell. The purchaser understands and
recognizes that racing parts and services sold by Dezod Motorsports Inc.
are exposed to many and varied conditions due to the manner in which
they are installed and used. Dezod Motorsports Inc. makes no warranties
either expressed or implied including any warranty of merchantability or
fitness for a particular purpose. There is no warranty expressed or
implied as to whether the goods sold hereby will protect purchaser or
ultimate use of such good from injury or death.
No salesman,
officer, agent or representative of Dezod Motorsports Inc. is authorized
to waive or modify this warranty disclaimer and limitation of damages.
Further, no representation, promise, description of goods, or
affirmation of fact made by any salesman, officer, agent or
representative of Dezod Motorsports Inc. shall be effective to any
extent whatsoever to waive or modify this warranty disclaimer and
limitation of damages.
We can not
control how you install it, who did the work, or how the car was tuned
therefore we will not cover damages to the engine.
|